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Mid-Market Manufacturers

Profitable on Paper. Cash Poor in Reality.

There's a Reason.

Cash feels tight. You can't understand why.

Profits go up, cash doesn't follow.

Expenses are cut but profits don't improve.

Why This Happens

Case Studies

Case Study #1: They Wrote Off $250K. We Found $300K.

The furniture retailer’s inventory report showed $250K in “defective” merchandise.

The reality: only about 20% was truly defective. The rest was either fine, missing a part, or needed a small repair.

The problem: the system had just one code for damaged items—“D” for defective. On the report, a ruined couch looked exactly the same as one that just needed a leg.

The solution: three new codes—G for good, P for parts, R for repair.
Good items went straight back into inventory for resale.
Parts and repair items were fixed and went back into inventory to sell.

Now the owner had a report with real visibility: value of inventory and actual status.

That’s how $250,000 of “defective” inventory became $300,000 in profitable sales.

Case Study #2: The Customers Who Already Paid

The industrial fastener manufacturer’s receivables aging showed $300K more than 90 days past due. The CFO was certain customers hadn’t paid.

But they had. Cash was sitting in a suspense account, unmatched to invoices.

The CFO was only looking at the AR aging. That report only gives partial visibility.

We pulled three numbers for the same date:

The total on the AR aging.

The AR balance in the trial balance

The AR line on the balance sheet

Those didn’t tie. That was the clue this wasn’t a collections problem at all.

Once we followed the trail, hundreds of thousands were recovered from accounts that were never actually past due.

Symptoms Are Clues, Not Distractions

Overtime. Expedites. Rework. Inventory orders that “had to happen this week.”

These are not random problems. They’re clues to connected patterns hiding your profit.

You only see one or two at a time, so you treat them as isolated. They’re not.

So don’t ask: “What’s the real problem behind this symptom?”

Instead, ask: “What pattern of events keeps creating this symptom?”

Where We Focus

Kaufmann Consulting - Comparison Table
Revenue
Accelerator
Cost Reduction
Specialist
ERP
Implementer
Kaufmann
Consulting
What They
Focus On
Grow sales
Cut waste
Upgrade systems
Make hidden profit visible
Where They
Look
Pipeline, pricing, channels
Shop floor, spend, headcount
Software, data, workflows
The gap between operations and reports
What They
Assume
You need more revenue
You're spending too much
Your systems are the problem
Your systems aren't showing you the truth
What They
Measure
Revenue growth
Cost reduction
Go-live success
Profit you can see and collect
Typical
Engagement
6–12 months
3–6 months
12–24 months
Incremental. 60-day sprints. You control the pace.
Kaufmann Consulting
Focus On
Make hidden profit visible
Where We Look
The gap between operations and reports
What We Assume
Your systems aren't showing you the truth
What We Measure
Profit you can see and collect
Engagement
Incremental. 60-day sprints. You control the pace.
Revenue Accelerator
Focus On
Grow sales
Where They Look
Pipeline, pricing, channels
What They Assume
You need more revenue
What They Measure
Revenue growth
Engagement
6–12 months
Cost Reduction Specialist
Focus On
Cut waste
Where They Look
Shop floor, spend, headcount
What They Assume
You're spending too much
What They Measure
Cost reduction
Engagement
3–6 months
ERP Implementer
Focus On
Upgrade systems
Where They Look
Software, data, workflows
What They Assume
Your systems are the problem
What They Measure
Go-live success
Engagement
12–24 months

What's Next?

This isn’t about getting more profit through increased sales or reduced expenses. You’ve already earned the profit. You just can’t see it.

Pick a symptom. We identify what else it’s triggering. You see the hidden profit buried in that pattern — and what it would take in new sales to recover the same money.

Increase visibility, not sales.

Why I See What Others Miss

I’m a finance guy who likes living in the ops world.

I’ve sat inside companies as controller and operations manager — close to the floor, close to the numbers. And I’ve sat outside as a banker and consultant — seeing what the reports don’t say.

That dual view is how I find patterns others miss.

If your current data told the whole story, you’d already know where your money went.

Let’s discuss working together to see where your profit is hiding.